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Organic/Inorganic unsorted SW is dumped and stored within the preparation bunker where the waste is shredded, sorted, and compacted into suitable pieces. The shredded waste is then fed into a transporter that delivers the waste into the Reactor. Our Bunker is odorless and scalable based on local municipal needs.
The collected gas mixture from the reactor passes through a cyclone for filtration of inorganic elements and through a scrubber to dehydrate and clean the gas. Next is separation of useful chemical commercial salts (HCl, HF, S) byproducts from the syngas. The recovered water is filtered, cooled and reused in closed cycles for multiple uses including the aquaponics greenhouse. The excess heat energy can be transferred for public use.
The waste of any raw material is fed into the Reactor utilizing our proprietary patented process.
As a result, our TCM-WTE (thermo-chemical method-waste to energy) plant produces a huge
volume of syngas, which consists chiefly of carbon oxides and hydrogen gases (CO+H2
).
Simultaneously with organic gasification, at high temperatures all inorganic materials melt to a
glassy slag and multi-metal alloy that forms two separate liquid lava layers at the bottom of the
Reactor. These lava layers are then transformed into commercially viable materials.
This section of our plant is used to collect the Reactor lava which consists of; ~5,600tn/year of hygienically inert multi-metal alloy that is cast into metal goods and/or is sold to a refinery.
~ 16,500tn of multi-component glassy slag (no carbon or ash inclusions), which when hardened is usable for filling additives in building and road/pavement materials and concrete
Our cleaned and cooled synthesis gas is stored in this section of our plant. The syngas can be sold as is, or further processed into various liquid fuels and industrial chemicals. The TCM system produces super-clean syngas with a calorific value of 3,600kcal/kg-- similar to your natural gas used for cooking which by volume is composed of hydrogen, H2 (~ 48%) and carbon monoxide, CO (~ 47%). The syngas is also partially used to sustain plant operations.
The major part of the produced syngas burns in turbine generators to generate power. The produced power is sold back to the grid or local power provider. The exhaust CO₂ is not released into the atmosphere, rather it passes through additional heat exchangers in order to heat water and create additional electricity using a second set of generators. The now cooled exhaust from our turbine generators is sent into our Greenhouse.
Our Greenhouse consists of an aquaponic system that uses the water extracted from our process to grow various greenmass. The CO₂ produced by the turbine exhaust is fed into this closed environment. The greenhouse is controlled using state of the art air conditioning and filtration systems to insure safe working conditions for our staff. The produced oxygen is sucked back into our closed loop superheater. Additionally we may grow fish within our aquaponic pools and in the surrounding areas. All needed electric energy for various filters, systems and pumps will solely operate using the power produced on site from MSW.
In this part of our plant we can convert the syngas into various useful fuels. The primary use of syngas has been in methanol synthesis and Fischer-Tropsch (FT) synthesis. Methanol can serve as a fuel or a precursor for the creation of many industrial chemicals. Hydrocarbons and oxygenates from the FT synthesis can serve as an excellent clean fuel – an alternative to petroleum-based fuels because it is free of the sulfur and nitrogen compounds commonly present in those fuels.
Our control room is responsible for onsite and remote management of inbound waste and all day to day operations, including predictive maintenance and premature equipment failure analysis for our fully automated plant. It is staffed around the clock since the plant functions 24/7/365.
A substation is a part of an electrical generation, transmission, and distribution system between the generating station and consumer, electric power may flow through several substations at different voltage levels. A substation may include transformers to change voltage levels between high transmission voltages and lower distribution voltages, or at the interconnection of two different transmission voltages.
33 years ago, two Nobel Prize winners discovered High Temperature Superconductor (HTS)
ceramic crystals that at liquid nitrogen temperatures transmitted an enormous amount of electric
current.
Since then, thousands of specialists have been developing 1st Gen and 2nd Gen high temp
superconductor electric wires using physical methods and technology, yet did not find a practical
application. Therefore, 1st Gen and 2nd Gen HTS electric wires are not yet on the open market and
cannot compete with traditional copper wire due to high capital, production costs, usability, quality
and reliability drawbacks
Our team members, Professor Anatoly Rokhvarger - D.Sc. and Professor Lubov Chigirinsky-Ph
D applied thermo-chemical methods and Ceramic Engineering nanotechnology that resulted in the
invention of:
QS round strands with dia. =0.06mm and NiCr-alloy substrate - production cost 0.16 cents/metre. The QS strand can substitute electric copper strand with dia. = 0.3mm, which on the open market costs 2.2cents/m. Therefore, as plant owners we would assign an attractive price for QS strands with dia. = 0.06mm at $0.022/m and profit $0.02/m.
The invented technological conveyor line should produce 100,000 km/year-QS and will cost $2mill to deploy. As QS wire plant owners we will earn $2 mill/year, pre-tax profits from operation of one manufacturing line and ROI = 100%. 20 technological lines will earn our plant $40+million/year in pre-tax revenues.
The use of QS wire will eliminate the current electrical energy heat losses and correspondingly reduce power consumption, which will result in 10% reduction of burned fossil fuel consumption and related air pollution emissions.